This 200uH power inductor is vertical type design, manufactured with Iron Power Core & 1*8*2P QZY-2 Copper Wire. With flat wire surface area up to 60% more perfect performance of 150uh@250A, popular in EV Pole Charge application.
Configration & Dimensions &Windings:
Coil No. |
Copper |
Start-Finish |
Winding type |
N1 |
1.5*8*2P QZY-2 |
S-F |
Vertical |
Electric Parameter:
NO.
ITEM
Test point
SPEC
Test Condition
1
Inductance
S-F
190uH
@0A
2
Inductance
S-F
100uH Min
@250A
3
Withstand Voltage
S-F
Waveform is normal
1.0KV/2S
Advantage:
1). Iron Powder Core
Cutting-cores creates fringing flux and eddy current in coils and magnetic cores. To avoiding saturation level, large headroom in the design. While Iron Powder Core with distributed air gap can reduce fringing flux phenomena.
Powder cores are distributed air gap cores, with excellent inductance stability under both DC &AC conditions, high resistivity, low hysteresis & eddy current losses.
2). Flat Wire
Round Wire Limitations Frequencies >20KHz
Round wire take best efficiency in frequencies up to 20KHz. In higher frequencies, skin effect (with electrons travelling mainly on the surface area of the conductor instead of through the entire cross section) increase AC resistance, flat wire is more efficient alternative.
Flat Wire Limits skin effect
Comparing same cross section area round wire, flat wire surface area up to 60% more, means at higher frequencies flat wire support better skin effect, better for design higher current solutions.
Flat wire's filling factor reach to 93%~95%. In some specific field, flat wire is the only solution to fit in a limited space.
It's popular in UPS, solar, automotive ,industry application.
Main Application:
New patterns of power consumption and generation are reshaping the way electricity distribution networks are used.Flat Wire Toroidal Inductors are widely used as Booster Inductor & Inverter Inductor, which popular application in:
Relevant electrical parameters required for inductance design
No.
Item
Spec value (with unit)
Remark
1
Circuit topology form
like : boost , invert, etc...
2
Input voltage
3
Output voltage
4
Carrier frequency(working frequency)
necessary
5
Rate current
necessary
6
Inductance at rated current
necessary
7
Peak current
necessary
8
Inductance at peak current
necessary
9
Temperature rise requirements
10
Cooling mode
Fan cooling or water cooling
11
Volume requirements
12
Application area
like UPS, CHARGE , ETC...
13
Ripple requirements
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